Lean and Time

Lean manufacturing or lean production – known simply as lean – is a systematic approach to the elimination of waste within manufacturing processes. KaufmanGlobal’s glossary of terms offers the following definitions:

Lead Time – The total time a customer must wait to receive a product after placing an order. When a scheduling and production system is running at or below capacity, lead time and throughput time are the same. When demand exceeds the capacity of a system, there is additional waiting time before the start of scheduling and production, and lead time exceeds throughput time.

Takt Time – The available time over the customer demand. The term Takt is German and refers to cadence, rhythm or tempo. For example, if customers demand 240 widgets and the factory operates 480 minutes per day, takt time is two minutes. If customers want two new products designed per month, takt time is two weeks. Determining takt time serves to set the pace of production to match the rate of customer demand and is at the basis of all subsequent production design calculations becoming the heartbeat of any Lean system.

Throughput Time – The elapsed time required for a product to go through a defined process, from beginning to end, including both processing time and queue time / lead time. Throughput time for a process is synonymous with average lead time and is calculated by dividing the number of items within the process (i.e., work-in-process inventory) by the throughput.

frequent follow-up

Interestingly, typing „frequent follow-up“ into Google leads to 179 million results. The first ten pages with ten results each all refer to healthcare:

Long-Term Follow-up of Asymptomatic Healthy Subjects. Frequent follow-up as data gathering and continued care. Colonoscopy Overuse A Result Of Frequent Follow-Up. Follow-up see eMedicineHealth. Is There a Benefit of Frequent CT Follow-up After EVAR?

The term follow-up in the medical space is about: care; staying on top of a problem; remaining proactive; constant monitoring; reacting to a changing situation.

Need-to-know

In the Dictionary of Military and Associated Terms of the U.S. Dept. of Defense need-to-know is a criterion used in security procedures. It requires the custodians of classified information to establish, prior to disclosure, that the intended recipient indeed must have access to the information in order to perform his or her official duties.

Streaming: An act or instance of flowing; relating to or being the transfer of data (as audio or video material) in a continuous stream specifically for immediate processing or playback; first known usage 1980; online video streaming such as Megaupload, Pirate Bay; audio streaming such as Grooveshark, Pandora and Sogza.

The American parties to an agreement are in constant communication with each other, streaming relevant information as they receive it. There is no need to front-load the agreement with the details.

One of the most critical success factors in the U.S. business is speed. Parties to an agreement are more interested in getting started on carrying out an agreement than in defining and discussing its details.

Iteration

The term iteration has become common within American companies: to communicate several or many communications, back and forth, between two or more parties, in which information is exchanged, decisions made, activities (action items or more simply actions) agreed to.

Merriam-Webster online defines iteration as a procedure in which repetition of a sequence of operations yields results successively closer to a desired result.

Americans iterate, some intensely so. It allows them to maintain flexibility, to ensure information flow, to discriminate between what is important and unimportant, to reduce risk. Like any strength, however, it can be inflationary: too much communication, too little action.

Instead of front-loading an agreement with in-depth discussion about the details, Americans iterate.

Information Overload

Much more than Germans, Americans suffer from a condition they call information overload. If Americans receive all of the information about a project right from the beginning, they’ll try to reduce the information by ignoring anything that doesn’t seem immediately important. Ultimately they will typically only remember the pieces that seem most pertinent to them.

When information is important, Americans tend to give it away in small pieces, stressing each item individually. This way, no matter how much the other person suffers from information overload he/she is certain to remember the material.

Information overload: an excess of incoming information, as might confront a pedestrian on a crowded city street, that forces one to be selective in the information received and retained; an overwhelming feeling upon the receipt or collection of an indigestible or incomprehensible amount of information, the feeling of being faced with an amount of data that one has no hope of completely processing.

This phrase was popularized by Alvin Toffler in 1970.

Definition of No

MerriamWebster writes: to give a negative answer or reply to a question or request, or offer in a way that shows a negative response; used to introduce a statement that corrects an earlier statement; used as a function word to express the negative or an alternative choice or possibility; used to express negation, dissent, denial, or refusal.

Middle English, from Old English nā, from ne not + ā always; akin to Old Norse & Old High German ne not, Latin ne-, Greek nē- . First Known Use: before 12th century. Its synonyms are never, none, nothing, noway, nowise.

So uncomfortable (unbequem) and unpleasant (unangenehm) for Americas ears and eyes – no, negation, dissent, denial, refusal.

Renege

Going back on an agreement is so common in American culture that there are many words and phrases to describe this action. Some of these include:

Abrogate – To end or cancel an agreement in a formal and official way; to fail to do what is required (such as a responsibility). From Latin abrogates: ab- + rogare to ask, propose a law. First known use: 1526. Example: The U.S. Congress can abrogate old treaties that are unfair to Native Americans.

Back Out – To withdraw especially from a commitment or contest. First known use: 1807. Example: She backed out of her offer to help with the wedding plans.

Bail Out – To parachute from an aircraft; to abandon a harmful or difficult situation. First known use: 1930. Example: If the negotiations don’t work, we may decide to bail out of our contract.

Cop Out – To back out (as of an unwanted responsibility; to avoid or neglect problems, responsibilities, or commitments. First known use: 1952. Example: Don’t cop out on your promise to pay for dinner.

Go Back On – To be treacherous or faithless to; betray; to fail to keep; renege on. First known use: 1859. Example: He went back on his promises.

Pull Out – Leave, depart; withdraw. First known use: 1855. Example: The company manager decided to pull out of her contract when it stopped being profitable.

Recant – To publicly say that you no longer have an opinion, belief, etc. that you once had. From Latin recantare: re- + cantare to sing. First known use: 1535. Example: Witnesses threatened to recant their testimony when the court released their names to the paper.

Renege – To refuse to do something that you promised or agreed to do. From Medieval Latin renegare. First known use: 1548. Example: My friend promised to help me move, only to renege the next day.

Take Back – to make a retraction of; withdraw. First known use: 1775. Example: I take back what I said about the business: they’re not as amazing as I thought they were.

Weasel Out – To evade a responsibility, especially in a despicable manner; renege. Example: I agreed to help my neighbor, now I just need to find a way to weasel out of it.

Withdraw – To remove (money) from a bank account; to take (something) back so that it is no longer available; to take back (something that is spoken, offered, etc.). From Middle English: with + drawn to draw. First known use: 13th Century. Example: After difficulties with communication, the customer decided to withdraw from his contract with the company.

Not literal-minded

Yes or no. They seem clear, digital, literal. Words. Unmistakable. Unmißverständlich. un-misunderstandable. Hard, definitive, immovable. Not just the German logic at play here. English as a foreign language, also. Sure, Germans speak English well, some very well, not a few exceptionally well.

But what about nuances? Language is not mathematics. It is far more complex. Kulturbedingt. Imbedded in, shaped by, determined by, understood through national culture. Germans are Germans. Americans are Americans. National culture is a harder fact than any mathematical one.

Many Germans speak English more literally, because it is for them a foreign language. Nuanced thinkers they are. In their language. Germans. They can be literal, but they are most certainly not literal-minded.

Yes Men

Yes-man: a person who agrees with everything that is said; especially one who endorses or supports without criticism every opinion or proposal of an associate or superior. First known use in 1912 by Freeman Tilden in Century Magazine.

In 1993, the American Economic Association published an article demonstrating how subjective performance evaluations, one of the popular methods of giving employees feedback and determining such things as pay raises, incentivized employees to become Yes Men.

The article also argued that because of the tendency to create Yes Men, these programs should be avoided. Nevertheless, subjective performance evaluations are still commonly used in American businesses. In fact, Yes Men are so common in American culture that in 2008 Warner Brothers released the British/American film Yes Man.

This film follows the life of Carl Allen, a very negative person who decides to change his life by answering “Yes!” to every opportunity, request, or invitation that presents itself to him, something which, despite a few mishaps, ultimately increases the quality of Allen’s life.

Tesla’s Bane

In 1885 Nikola Tesla, who had recently immigrated to the US from Serbia, told his employer Thomas Edison that he could redesign Edison’s direct current generators, greatly improving both their service and cost. Hearing this, Edison remarked: “There’s fifty thousand dollars in it for you if you can do it.”

Even though Edison’s company had a reputation for being tightfisted, Tesla took him at his word, and after he completed the task, Edison refused to pay him the money. Instead, Edison told Tesla that he was only joking, and offered him a $10 per week raise for his current $18 per week salary. Insulted, Tesla immediately resigned.

bane: death, destruction; woe; a source of harm or ruin, a curse. Middle English, from Old English, akin to Old High German death. First Known Use: before 12th century

tightfisted – parsimonious; stingy; tight; mean; miserly. Origin from 1835-45.